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2022

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Water-based enamelled winding wire insulation paint will replace solvent-based insulation paint.


Water-based enamelled winding wire insulation paint will replace solvent-based insulation paint.

  As China's coatings market continues to expand, the variety of products and brands available has grown significantly—though quality remains mixed. However, whether it’s three-proof coating for circuit boards or insulating paint, these products predominantly rely on benzene compounds, with benzene, toluene, and xylene serving as essential solvents in paints. Moreover, additives and thinners used in paints can also pose serious health risks to humans. That’s why, when a coating that is both safe for people and environmentally friendly emerges, it’s bound to win widespread approval. Water-based Enamelled Winding Wire Insulation Coating 。

  Water-based enamelled winding wire insulation paint is a new type of eco-friendly coating. It replaces traditional organic solvents in coatings with water and, based on this innovation, has developed an epoxy-acrylate multi-component hybrid polymer resin. This product boasts advantages such as single-component drying, low curing temperature, excellent insulation protection, superior heat resistance, and strong adhesion to both enamelled wires and metal surfaces. Importantly, it eliminates the use of harmful ingredients like benzene, toluene, xylene, and other substances detrimental to human health and the environment. By addressing issues at their root, this paint offers convenience, ease of application, and unmatched environmental safety.

  With the development of society, environmental protection awareness in China has grown stronger, and people are increasingly conscious of safeguarding their living environment. In the transformer and motor industries, numerous requirements and restrictions related to health, environmental protection, and occupational safety have been steadily increasing, further enhancing everyone’s commitment to green production. Notably, buyers of transformers and motors from Western countries such as the United States and the European Union have explicitly mandated that suppliers use eco-friendly insulation coatings. As a result, developing and implementing environmentally friendly, water-based epoxy insulation coatings has become an urgent necessity.

  Information gathered from various sources indicates that several insulation paint manufacturers have developed and produced water-soluble insulation paints that meet national environmental protection standards and have reached advanced domestic levels. These paints can be used for impregnating transformers, motor windings, motors, generators, and coils, offering excellent moisture resistance, heat dissipation, insulation, and fixing capabilities. They effectively satisfy the insulation and curing performance requirements traditionally met by oil-based insulating coatings.

  Compared to oil-based insulating varnishes, the eco-friendly waterborne enamelled winding wire insulation is a water-based emulsion paint that contains no benzene or other harmful organic solvents, boasting low VOC levels. Its standout features include being environmentally friendly, free from toxic and hazardous substances, offering excellent insulation properties, along with superior resistance to salt spray, chemical exposure, and heat. It also delivers strong film adhesion, outstanding color retention, and poses no safety risks—making it safe, convenient to use, and highly sustainable. The successful development of this waterborne enamel coating for winding wires is set to revolutionize its application across China’s transformer and motor industries.

  It is understood that water-based epoxy insulation coatings can be applied to all electrical appliances requiring insulating paint products. Transformers and motor windings treated with this waterborne varnish exhibit rapid drying, strong adhesion, and outstanding insulation performance. The resulting film provides excellent moisture resistance, which further enhances rust protection and ensures superior transparency. Additionally, the coating is easy to apply and handle—after impregnation, there’s no need to wait for the surface to dry; it can be directly baked at high temperatures in an oven.

  Compared to traditional solvent-based insulating varnishes, water-based enamelled winding wire insulation not only offers environmental benefits but also boasts the following advantages:

  1. Low viscosity. This allows for easy penetration into the interior of transformer and motor windings, providing superior filling performance while helping to reduce or eliminate noise generated during operation of motors, transformers, and other electrical equipment.

  2. Non-toxic and odorless. Water-based varnish-coated winding wire insulation uses water as the primary solvent, with only a small amount of volatile food-grade ethanol added as an auxiliary solvent.