DRD96240-13510 Epoxy Encapsulating Resin Adhesive, Extrusion-Type, Eco-Friendly, with High and Low Temperature Resistance for Insulation
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Resin and Adhesive Series
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DRD96240-13510 Epoxy Encapsulating Resin Adhesive, Extrusion-Type, Eco-Friendly, with High and Low Temperature Resistance for Insulation
Key Features
Heat resistance rating is H-C class
Product Introduction
Excellent heat resistance, high resin system viscosity with no sagging, excellent adhesion, high hardness, long working life, and minimal shrinkage upon curing.
Performance parameters
96240-13510 is an epoxy extrusion-type potting compound manufactured using advanced processing technology, based on high-molecular-weight epoxy resin and a curing agent. This product is widely suitable for encapsulating indoor medium- and high-voltage electrical insulation components—including applications like securing motor rotor cores and wire slots, sealing automotive motor solder joints, bonding transformer fixtures, insulating column-type insulators, sealing terminal bushings, switchgear parts, and current and voltage transformers—through manual extrusion or vacuum-assisted extrusion methods, as well as conventional pouring techniques.
Liquid Component Properties
|
Project |
Component A |
Component B |
|
Appearance |
Gray, viscous liquid |
Pale yellow, transparent liquid |
|
Model |
96240-13510 |
96240-13510 |
|
Density (g/mL, 25 °C) |
- |
1.0–1.2 |
|
Viscosity (mPa·s, 70 °C) |
- |
10 - 400 |
|
Filler Ratio (%) |
50-56 |
|
Solidification Property*
A:B = 100:30 (weight ratio), Curing conditions: 135°C / 45–60 minutes.
|
Project |
Standard |
Unit |
Metrics |
|
Tensile strength |
ISO 527 |
MPa |
80–100 |
|
Flexural strength |
ISO 178 |
MPa |
90–130 |
|
Impact strength |
ISO 179 |
kJ/m2 |
11–15 |
|
Electrical Strength (25 °C) |
IEC 60243 |
MV/m |
20-30 |
|
Dissipation factor tanδ (25 °C, 50 Hz) |
IEC 60250 |
% |
0. 1–0.3 |
|
Dielectric constant ε (25 °C, 50 Hz) |
IEC 60250 |
- |
3.0–4.0 |
|
Volume Resistivity (25 °C, 50 Hz) |
IEC 60093 |
Ω·cm |
1015 |
|
Surface resistivity (25 °C, 50 Hz) |
IEC 60093 |
Ω |
1014 |
|
Linear Coefficient of Thermal Expansion |
ASTM D696 |
10-6/K |
30–35 |
|
Thermal conductivity |
ASTM C177 |
W/(m·K) |
0.5–0.8 |
|
Compared to the electric tracking index |
IEC 60112 |
- |
CTI 600M |
Operating Process
Encapsulation with Epoxy Process
Epoxy resin exhibits strong adhesive properties and thixotropic behavior, eliminating the need for baffle slots in rotor windings.
Traditional Atmospheric Pressure Potting and Casting
For manufacturing insulating components—such as encapsulating motor rotor necks or potting wire channels—pressure-assisted drip application can be performed under ambient atmospheric conditions. First, weigh Component A and Component B in a ratio of 100:30, then thoroughly mix them until uniform (mixing time depends on the weight; ensure complete blending). Once mixed, the material can either be applied directly or transferred into a dedicated squeeze bottle for later use. After dripping is complete, move the product to a suitable oven and allow it to gel and cure under standard atmospheric pressure.
Curing conditions
Curing Conditions: 150°C x 20 min or 130°C x 30 min.
3. After mixing A and B, it is recommended to use the adhesive within 3 hours; once applied, heat-cure within 4 hours. If mixed for more than 12 hours before application, thixotropy will deteriorate, leading to poorer adhesion performance. Similarly, if cured after 8 hours post-application, curing efficiency will also decline. Please adjust according to actual conditions.
Packaging format
Storage Conditions
Component A: 3 kg
Component B: 0.9 kg
Use safely
When stored under dry conditions at room temperature, the unopened A and B components have shelf lives of 3 months each.
Important Notes
Unhardened materials must not come into contact with food or food utensils. Additionally, precautions should be taken to prevent unhardened material from touching the skin, as some individuals with sensitive skin may experience adverse reactions. It is generally recommended to wear impermeable rubber or plastic gloves and ensure proper eye protection at all times. After each work session, thoroughly wash your skin with soap and warm water—avoid using solvents. Maintain good ventilation in the workplace, and refer to the product’s Material Safety Data Sheet for specific safety guidelines.